Mining Maintenance

NEEDS-BASED RESULTS

 

Mining Maintenance

SITUATION

Madagascar-based mining operation needed to reduce downtime and increase throughput.

DRIVER GOAL

  •  Improve mine throughput through higher equipment availability.

RESULT

  • Improved wet plant running time by 23%.
  • Increased throughput by 62%.
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Case Study

Reduce Excessive Downtime & Increase Throughput

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Issue

A Madagascar-based mining operation needed to reduce downtime and increase throughput.

Highland Approach

The Highland Group conducted an analysis of the operation and identified several factors contributing to low production, including: error in initial equipment design, low skill level preventing proper rigor and focus on the engineering process, Maintenance operating in firefighting mode, low spare parts availability, and a language barrier. 

Actions Taken

  • Developed and implemented a formalized decision tool that reduced the maintenance notification backlog by 60%.
  • Assessed and improved inspection routines.
  • Conducted on-the-ground coaching.
  • Developed a two-year training program.
  • Developed a downtime analysis tool and involved Production teams in the investigation and reduction of downtime.
  • Defined and initiated critical inventory adjustments.
  • Developed and implemented and Operations dashboard.

Increased throughput by

62%

by increasing equipment availability by 23%

Related Information

industry-based

subject matter-based

Senior Consultant

and Geologist

North America

Cay is a senior mining consultant and geologist with over 20 years of industry, investment banking and consulting experience. She has extensive experience in the mining sector ranging from exploration and project development, mining and process operations, to project finance and management consulting.

Project Director

Working Capital

Europe

Hamid has over 20 years of experience as a management consultant. He has a wealth of experience in process and operational improvements, corporate strategic planning, development and deployment, global sourcing, supply chain management as well as working capital improvement experience (A/R, A/P, Contract & Vendor Management, Inventory, MRO/Materials & Supplies).

Senior Analyst

Mining

North America

Luis is an executive with more than 15 years of experience in managing various mine implementation projects. Most recently, he has been the Lead Analyst for our Discovery and Design process. He is responsible for the assessment and quantification of opportunities as well as developing sustainable solutions for our clients.

Senior Analyst

Oil & Gas

North America

Joe is an operations professional with 25 years of impressive business results. He is an expert in operational planning, process optimization, and change management. He has designed and led implementation projects for a variety of clients across many industries, including aerospace, automotive, consumer products, food, insurance, pharmaceuticals and petrochemical.

Project Director

Mining

Europe

Sean is an executive with more than 17 years of experience in operational management, process improvement, cost reduction, revenue enhancement and consulting in multiple industries, including mining. He has participated in several operational engagements in the mining sector worldwide.

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